Basic Hydronic System
Hydronic Heating System
Overview
System Basics  
The circulation of hot water to provide heat is known as a “Hydronic” System. It is a closed system, meaning that it continually circulates the same coolant. It begins with the furnace, usually fueled by diesel, or electric elements that heat the coolant to 180 degrees. A system pump circulates the hot coolant through a domestic water heater and then to the various fan units located throughout the coach or yacht for interior heating. An engine coolant loop can be added to preheat the engine.
The diagram at the right shows the basic Hydronic system, consisting of two loops, a heating loop and an engine loop.    
Benefits

Hydronic heating has become the system of choice in RV’s. The system has many advantages over the propane system of the past and is incomparable to a reverse-cycle AC system. The Table below summarizes the benefits of a Hydronic system.



Application Diagrams (click on image)

Choose your Application, then click on the image to see a System Diagram and a Sample Quote.

RV Basic RV All-in-One Marine Basic Marine Manifold
RV Comparisons

Diesel Fired Hydronic Heat – How does it Compare?
Rixen’s Enterprises, Inc. offers a complete hydronic system. This system can heat your coach and your hot water too! But what is a hydronic system? And how does it compare to other types of systems? The basics of each system are outlined below.

THE HYDRONIC SYSTEM
The circulation of hot water to provide heat is known as a “Hydronic” System. It is a closed system, meaning that it continually circulates the same coolant. It begins with the furnace, usually fueled by diesel, or electric elements that heat the coolant to 180 degrees. A system pump circulates the hot coolant through a domestic water heater and then to the various fan units located throughout the coach for interior heating. An engine coolant loop can be added to preheat the engine. The following features are based on Rixen’s Enterprises 45XL Furnace System.
Hydronic System Features
Constant output of heat no matter what the weather or temperature The water to air transfer does not remove the moisture from the air
Heats domestic water on demand Transfer of heat from water to air is more efficient
Domestic water output - 106 degree F continuous @ 1.5 gpm ¾” water lines are eaiser to route and maintain heat better
Several fan units allow multiple heating zones Closed coolant loop requires less maintenance
Self-diagnostic main control board – owner serviceable High/low 120V AC settings enable you to control power consumption
Engine waste heat loop - included Utilizes 12V DC power
Engine pre-heat loop - optional Low amp draw fans offer quiet operation
Air Conditioning and Reverse Cycle Heat
An air conditioning system is made up of several components and uses a refrigerant to transfer the heat. The evaporator converts the liquid into a vapor as it absorbs heat. The high pressure and heated vapor then travels to the condenser where it releases the heat and is cooled. It now returns to a liquid state and travels to the compressor to repeat the cycle until enough heat has been removed from the space. An air conditioner typically lowers the air temperature 15 to 20 degrees F. The reversal of the process can create a limited amount of heat as it is subject to the outside air temperature.
AC / Reverse Cycle Heat compared to Hydronic
• The cooler it gets the less heat it can produce
• Can not heat the domestic water supply
• Can not use engine waste heat
• Can not pre-heat the engine
• Service requires special tools and a special license
• Requires a 120V AC power source, you must use shore power or a generator
Propane Forced Air
This system burns propane (LP gas) to create heat. Air is drawn into the furnace where it is heated to nearly 200 degrees F. This heat is forced through the ducting or outlets and into the space by means of a high output air fan. The air ducting is usually a minimum of 4” in diameter. The ducting can be flexible duct hose or a hard ducting similar to a house. The furnace s are available in 12V DC or 120V AC models.
Propane Forced Air Heat compared to Hydronic
• Air temperature is lost through the ducting
• Large fan is used to move heat through the whole system
• High temperature causes large temperature swings and bakes the moisture out of the air.
• The loss of moisture can dry out the skin and nasal passages.
• BTU capacity of LP gas decreases with the outside temperature. This means if you are low on fuel your furnace may not work.
• Qualified service technicians are recommended
• LP gas leaks can create dangerous situations
• LP gas does not burn as clean as diesel fuel
• Can not use engine waste heat
• Can not pre-heat the engine
Propane/Electric Water Heater
This system heats the domestic water supply in your coach. They typically hold 6 or 10 gallons of water. The water is heated with a propane fueled burner and may be supplemented with a 120V AC electric element. Some units offer an engine exchange loop to transfer engine waste heat while traveling.
Propane/Electric Water Heater compared to Hydronic
• Excessive weight – A 10-gallon unit weighs over one hundred pounds
• Poor recovery rates – First hour @ 28.8 gallons with a 60 degree temperature rise
• Qualified service technicians are recommended
• BTU capacity of LP gas decreases with the outside temperature
• LP gas does not burn as clean as diesel fuel
• LP gas leaks create dangerous situations
• Can not pre-heat the engine.
Installation Tips
The first step is to determine the heating goals for the system.
 
  How many zones or areas do I need to heat?
  Should I heat the cargo bay?
  Do I want to heat my domestic water supply?
  Do I want to pre-heat my engine?
Our products can be installed as a modular system. This means that you can add to it when you want. Our technicians are available to assist you in designing the right system for your coach or yacht.

RV Install

Furnace Normally installed into the cargo bay near an access door. The ComfortHot electric furnace can be installed into a bay area with access to the Hydronic coolant lines. If you utilize an All-in-one system, it is part of the furnace.
Water Heater The standard water heater is installed at the factory. The ConstaHot can be installed into the bay area with access to the hydronic coolant lines and the domestic water lines. If you utilize an All-in-one system, it is part of the furnace.
System Pump The system pump is installed into the cargo bay with the furnace and in-line after the expansion tank or ComfortHot. If you utilize an All-in-one system, it is part of the furnace.
Fan Units The fan units are placed according to your heating zones. There are different units available and they can be located under cabinets or in remote areas when using ducting.
Switches The system switches are generally located in the livingroom area with other system switches. Switches for “waste heat” while traveling are located in the dash near the driver.
Thermostats Thermostats are located in each zone to control the temperature for that area. They should not be mounted on outside walls because this could cause false temperature readings.
 
Marine Install
Furnace The furnace is normally mounted into the engine room where access to fuel lines is safer and easier for installation. Outside combustion air and exhaust fittings are also easier to route from the engine room.
Water Heater The water heater is installed at the factory and may be located in the engine room. The ConstaHot can be installed into an area with access to the hydronic coolant lines and the domestic water lines. If you utilize an All-in-one system, it is part of the furnace.
System Pump The system pump is installed into the engine room with the furnace and in-line after the expansion tank or ComfortHot. If you utilize an All-in-one system, it is part of the furnace
Fan Units The fan units are placed according to your heating zones. There are different units available and they can be located under cabinets or in remote areas when using ducting.
Switches The system switches are generally located in the salon area with other system switches. Switches for “waste heat” while underway are located in the dash near the helm.
Thermostats Thermostats are located in each zone to control the temperature for that area. They should not be mounted on outside walls because this could cause false temperature readings.